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How Neutec Casters Work

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 How Neutec Machines Work The Neusprue System

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Neutec Casting Machines J-2R Resistance Machine
 Neutec Induction Machines
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How Neutec Casting Machines Work
Whether you cast hundreds of flasks a week or just a few, it's the quality of the casts that counts. If you've been casting with other equipment, you'll immediately see a difference in the end result a Neutec casting machine consistently produces. Its Advanced Dynamic Computer (ADC) Technology™ keeps a metal profile of every alloy you cast and optimizes your results every time you run the machine. Consistent melt-and-cast cycles - for every alloy and any size load - and temperature control within 0.3% are just two of the advantages Neutec can offer you.

A shop that casts hundreds of flasks a week to rigorous quality standards can reduce its reject rate by 80% with Neutec machines. No matter what size operation you run or how many flasks you cast, you can reduce your reject rate, boost productivity and realize immediate profits with a Neutec casting machine working for you.

All Neutec casting machines share the same dual-chamber design - whether it's the reliable resistance-heated Neutec J-2R IV or one of the  exceptional J-z, J-5, J-10b or J-15 induction machines. 

 
Resistance heating (Model J-2R IV) is accomplished when high-current power is applied to a coil of heavy wire. Like an electric stove, the coil creates resistance and gets hot. It transfers this heat to the closest object - the graphite crucible. The hot crucible, in turn, melts the metal.

In an induction machine (all models except Model J-2R IV) , a coil also surrounds the crucible; however, the heating power applied by this coil is high-frequency energy. High-frequency energy radiates from the coil and, because the graphite crucible readily absorbs energy of this frequency (its molecules are excited by just the right frequency), it gets hot and melts the metal. The coil itself remains relatively cool.

A resistance-heated machine takes about four to six times longer to melt metal than an induction machine, but a resistance machine costs less because it is much less expensive to build. The J-2R provides the same effective dual-chamber design at a price affordable for a one-man shop. 

 
Casting with Neutec is simple and effective.  All you do is put the metal in . . .
An immersion thermocouple provides precise temperature control protecting the integrity of the metal for high-quality finished castings. You also get better fill at lower temperatures so you can cast a wide selection of stones in place including Gilson opals.

An 18-turn induction coil delivers more power to the crucible. More power means faster melting and better stirring for complete alloy homogeneity. Karat values stay the same from the top of the tree to the bottom.

Induction casting cycles are a fast three to five minutes, yielding 15 to 25 cast flasks per hour - an output of more than 320 kilos of 14K gold per day. 

 
turn the heat on . . .
The inert gas atmosphere (nitrogen or argon, indicated by the blue) prevents oxidation of the metal from the time it is put into the crucible until the cast flask is removed from the machine. This means cleaner casts (no porosity or discoloration from oxidation) for quicker finishing. 

The graphite crucible scavenges oxygen dissolved in the metal and converts copper oxides back to pure copper. This virtually eliminates porosity and imperfections due to oxides. It all adds up to a dramatic savings in labour and materials from a reduced number of rejects, especially those that turn up late in the finishing process. 

Neutec Advanced Dynamic Computer adaptive programming in the induction machines melts metal quickly and consistently from one cast to the next regardless of the size of the load. Consistency means you can optimize quality by fine-tuning casting parameters for each particular design or alloy.

 
put the flask in . . .
Large crucible size and a large flask chamber let you produce more pieces per cast. This means less metal in process and less per-piece investment use, adding up to significant savings in material costs. 

Bottom-pour crucible design and an optional pressure system in the induction machines get metal into the flask quickly for a more complete fill and better surfaces. The better the rough-cast quality, the shorter your finishing times will be. 

The Neutec NeuSprue sprue and base system helps the metal into the flask more quickly and with very tittle turbulence. This produces better fill and reduces the chance of investment inclusions. A lowered reject rate lets you put your resources where they deliver the most return. 

 
. . . and cast !
  • Best-available component design and long-lasting Neutec-made consumables work together to contribute to a highly dependable, low-cost operation.
  • Neutec machines are designed to take the guesswork out of casting. Our smart induction machines can tell the density and the quantity of metal you've put in its crucible. If it hasn't melted that alloy before, it will build a profile and refine it each time you cast that metal. 
  • Neutec's J-2R resistance-heated machine offers many of the advantages of the induction-heated machines discussed above. Its cost is lower and it takes a little longer to melt the metal, but you'll get the same consistently high-quality castings. 
   
         
NeuSprue™ is an important component in the Neutec/ USA systematic approach to casting. Its revolutionary design adds to the advantage that a Neutec casting machine puts into your hands. The NeuSprue sprue, with its built-in button and aerodynamic shape, facilitates a faster, more complete fill. The two-part base section, consisting of a threaded plastic holder and a bevel-edged rubber base creates a snug, airtight fit over the flask.
  
As conventional buttons wear, their edges erode, leaving tiny spaces that trap air bubbles and can cause casting defects during the pour. You get a fresh connection every time you build a NeuSprue tree and, because the button is part of the sprue, there are no pockets to trap air.
Peeling the rubber base and button away from the flask distorts the wax sprue and patterns, stressing and breaking the investment. The plastic holder is simply unscrewed and removed, and the base comes away with very little stress on your patterns or the investment.
The edge of bowl-shaped reservoir deflects metal from the main sprue. The churning slows the fill and allows the metal to cool too quickly. A funnel-shaped reservoir directs metal into the main sprue with a minimum of interference, preserving heat and increasing fill speed.
Without easy access to all sides of the tree, spruing is a challenge and removing your finished tree causes a few tense moments too! You can turn your tree in any and every direction for unhindered access to every side with the NeuSprue universal treeing fixture.
  

Here's a tool every caster needs to make spruing efficient and accurate. The NeuSprue tree fixture is fully adjustable to hold your sprue base at just the right working angle. Tilt the fixture up or down - even turn it around 360°. You get perfect visibility and access to all sides of the tree. You can bolt the base to your bench or work surface for convenience and stability, or you can bolt it to a smaller block and have the universal features in a portable unit.

Simple and versatile, this fixture can be elevated using the leveling screw on the end. The sprue and base rotate 360° to give you access to all sides of the tree. Compact and light-weight, this unit transports easily to wherever you need it and tucks out of your way when not in use.
   
         
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