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PUK
Spot Welders
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PUK
Spot Welders - the PUK-111 and PUK-2.
Features
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Small, easy to use electrical
spot welding devices with many advantages.
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The device can be used
to position small welding points very precisely, even in deep, hard to
reach positions. This allows you to create stable and long-lasting fastenings,
especially in places where soldering is not possible.
-
Many other applications
are possible in addition to pinning bands, making repairs immediately next
to precious stones and filling small cast pores. It’s easy to weld semi-finished
products, close loops or open chain links, melt ball shapes or weld smaller
joints. Even adding or applying material is possible using most metals.
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One special application
is fixed welding prior to soldering processes. This allows you to work
more effectively because time-consuming clamping and binding work is usually
no longer required.
PUK-111
Spot Welder
The PUK111
is a small, easy-to-handle point welding device with many advantages. It
can be used to position small welding points very precisely, even in deep,
hard to get to positions. This makes the PUK-111 especially suitable for
fixing work pieces prior to soldering.
Using the electrode
clamped in the handpiece, welding points from 0.7 to 2.0 mm in diameter
can be fixed. Starting from the point of contact, the arc is lighted and
can be precisely controlled by the device during the short burning time.









The heat created
by the arc is very low so workpieces can be easily hand held. Temperatures
are similar to heat created during laser welding. 8 programs set energy
and impulse periods, easily adjustable with a level switch on the device.
By using protective gas during welding, oxidation is largely avoided, so
that the work piece can be processed further without any additional treatment.
Results are welding
points with maximum homogeneity and a smooth as silk feel. Welding is possible
for all precious metals and precious metal alloys, plus stainless steel
and titanium, as well as bronze, copper and tin alloys.
In general, all metals
that are well-suited for arc welding are also suitable for PUK-111 welding.
In addition to fix welding, it’s also easy to melt ball shapes, weld loops,
close pores or weld smaller joints. This lets you create stable and long-lasting
connections, especially in places where soldering is not possible.
Lampert Werktechnik
GmbH places a high value on ensuring quality manufacturing of their devices
made in Germany. Devices are manufactured according to VDE guidelines and
the standard requirements needed for CE certification. The PUK-111 is tested
by the German “BG-PRÜFZERT“ and holds the ”GS mark“.




Examples
of Arc Point Welding Jobs in the Jewellery Trade
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Joining different metals
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Mounting pieces of jewellery
without plaster, binding wire or clips; fixing individual pieces
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Welding to semi-finished
products, without glow out / annealing of spring elements
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Pins on bracelets and
metal watch bands
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Welding work on necklaces
(0.3 mm wire)
-
Welding on loops
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New types of holding
and mounting methods
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Repair of broken sticking
pins / loops without touching pearls and stones
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Repair of temperature
sensitive parts
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Repairs directly adjacent
to precious stones, pearls, opals – without contact
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Repair of cast parts
(filling of small cast pores) using the same alloys
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Repair of antique pieces
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Fixing hollow objects
for the soldering process
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Repair of spectacles
/ glasses frames (titanium and stainless steel)
PUK-2
Spot Welder - for Jewellery Applications
In
addition to the proven range of functions and operating concept of the
PUK-111, the PUK-2 offers several added features.
Two
switches are available to set the impulse length and welding frequency.
Larger impulse lengths set using the switch allow increased penetration
depth as required, which results in improved strength of welding points.
Setting a shorter welding frequency, combined with a stronger power supply,
helps you work more quickly. The output range has also been expanded: in
addition to smaller welding points, the PUK-2 allows you 30% more performance
than the PUK-111.
The
functional principle is the same as the PUK-111: as soon as the electrode
in the tip of the handpiece touches the work piece, the electric circuit
closes and the welding process begins. A small arc is emitted from the
point of contact; a small welding point 0.6 – 3 mm in diameter melts the
metals together and a stable welding point occurs. By using protective
gas during welding, oxidation is largely avoided, so that the work piece
can be processed further without any additional treatment. Results are
welding points with maximum homogeneity and a smooth as silk feel.
Using
the PUK 2, the heat created by the arc is very low. This allows workpieces
to be easily held by hand. Welding is possible for all precious metals
and precious metal alloys, plus stainless steel and titanium, as well as
bronze, copper and tin alloys. In general, all metals that are well-suited
for arc welding are also suitable for PUK welding.
All
devices are manufactured according to VDE guidelines and based on conformity
requirements of the CE designation, and demonstrate high quality production
features of equipment made in Germany.
Download
these Acrobat Documents for Detailed Technical Informaion on the PUK-2
and Information for Successful Welding:
Setup
The device
must be set up on a flat and stable surface, a work table is best suitable.




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First carry out the protective
gas connection. Here, first tightly screw the manometer (pressure
gauge) to the gas cylinder, then firmly insert the pressure hose into the
fittings on the welding device and the pressure gauge.
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Now close the manometer valve
and open the cylinder valve.
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The metre facing the cylinder
displays the cylinder pressure, which is around 200 bar when the cylinder
is full. Now open the manometer valve and use the dosage valve to set the
flow-through amount to around 3 litres per minute. It is important to check
that all connections are sealed properly.
-
Insert the hand piece plug into
the device and fasten tightly using the cap nut (spigot nut); make sure
that the plug is inserted straight. Mount one of the electrodes in the
hand piece. This is done by unscrewing the extruder die, loosening the
tension nut and inserting a well-sharpened electrode into the pliers and
tightening it by hand so that the electrode protrudes by around 8 mm from
the extruder die.
-
Both sockets on the front end
of the device are used to plug in and connect the welding table and clamp.
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Plug the optic unit into the fastening
block located on the device, or alternatively fasten it to the work table
using the accompanying table clamp.
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Plug the round plug for the shutter
into the connection socket marked “Filter” located on the back of the device
and secure it with the nut.
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To connect the microscope, plug
in the round plug and fasten it as like the optic unit above.
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Finally, connect the mains cables
from the optic unit and welding device to the devices and a protective
mains plug.
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Now switch on the welding device.
Operation
The only elements
you operate are the ON-OFF switch and an 8 level output switch.
To work with the
welding device you will need the hand piece with a clamped electrode, the
welding table and clamp plus the optic unit for eye protection.
When welding using
the PUK, please remember these important points in order to achieve
optimal results.
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Always work with a sharp
electrode.
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Always grind or exchange
the electrode if the tip is burned out or broken. Exchanging or grinding
the electrode is often necessary if the user does not have much practice
with the device.
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During welding, make
sure your hands are resting and kept steady. Always avoid free-hand welding.
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Also important during
welding is to make sure that the work piece has optimal electrical contact
to the welding table. If this is not possible, use a clamp.
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For welding itself,
you must touch the electrode tip to the welding point but without too much
pressure. This is very important! Maintain this contact until the
welding is complete. The welding process continues automatically and the
user does not require any further action.
Shortly before welding
arc starts, you will hear a signal tone. You can stop welding at any time
before you hear the tone by ending electrode tip contact with the welding
point.
To ensure optimal
welding results you should always use a suitable protective gas. We recommend
argon protective gas with a more than 99% purity. Argon grade 4.6 or greater
is recommended. When using protective gas, it is important not to
set the flow-through amount too high. 3 litres per minute is normally sufficient.
Only in welding situations where the electrode must be clamped for a longer
period of time – for instance welding difficult to reach spots – it can
be helpful to set a higher flow-through amount.
Before an unpractised
user begins welding a piece for the first time we recommend trying some
test welding, since welding results and quality depend on several factors.
Different metals or alloys react very differently during welding.
Metal characteristics such as conductivity, melting points and small amounts
of alloy that may escape can greatly influence the welding results. The
welding results you receive and the size and depth of welding points all
depend on the these factors and not on the strength of material used.
Generally note that
metals that are well-suited for welding based on their physical characteristics
also produce good results when welded using the PUK Spot Welding Device.
Order
PUK-2 or PUK-III
Lacy West Supplies
recommends the PUK-2 for jewellery applications.
PUK-2 Spot Welder
with Argon Regulator $4,495.00
PUK-111 Spot Welder
with Argon Regulator $3,885.00
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Lacy West Supplies Ltd.
www.lacywest.com