Suppliers to the Jewellery Trade

Technical Information Sheet
Avoid Dangerous Reverse Flow of Gases

CAUTION

This webpage is intended to highlight
IMPORTANT SAFETY PRECAUTIONS.

This webpage is NOT INTENDED as an instruction
in the use of Oxy-Fuel Gas Apparatus.

Lacy West DOES NOT accept any responsibility
for errors in this document.

If you do not understand anything on this page or
if you believe something to be in error on this page,
CONSULT A QUALIFIED INSTRUCTOR or
A KNOWLEDGEABLE AND EXPERIENCED TRADESPERSON.

 
WARNING
Avoid dangerous reverse flow of gases from the torch to the regulator and to the cylinder by using proper operating procedures and
Reverse Flow Check Valves
on your oxygen and fuel regulators.

Additional Technical and Safety Information

Compressed Gas Association
Safety Bulletin
Uniweld Regulator
Operating Instructions
Little Torch Operations Manual
Meco Instructions and Safety Precautions  Torches and Soldering Equipment Little Torch Hose Replacement Instructions

Technical Jewellery Books
 Jewellery Books - General Jewellery Reference
 Jewellery Books - Metalsmithing

     
         
The Causes of Reverse Flow in Oxy-Fuel Apparatus

1.  Reverse flow can be caused by unequal and unbalanced pressures which can result in mixed gases in hoses, regulators, and gas cylinders.

2.  If this mixture of oxygen and fuel gas is ignited, it can flashback to the source of the mixture through the torch hose, regulator, and to the cylinder and cause serious damage.

3.  Reverse flow can occur when an oxygen cylinder is allowed to empty in use, creating a low or no pressure condition in the oxygen system which allows higher pressure fuel gas to reverse flow back into the oxygen system. The same condition can occur if the fuel gas system reaches a low or no pressure condition due to emptying cylinder.
 

WARNING
DO NOT empty an oxygen cylinder below 25-50 psig (170-340 kPa).

4.  Reverse flow check values on the regulator are designed to stop this reverse flow. If installed, maintained, and tested properly, and used with  proper torch operating procedures, they will give added protection against reverse flow conditions.

5.  Check valves work only if their seats are clean. Soot from torch backfires can keep seats from shutting off tightly and allow a flash back.
 

WARNING
Leak-test on a regular schedule.
 
6.  Backfires can be caused by shutting off the fuel gas first, allowing the flame to burn back in the oxygen rich mixture. The flame cannot burn without oxygen. Oxygen should always be shut off first to keep the soot out.
 
WARNING
Always shut off the oxygen first!

After work is completed :

7.  Other causes of backfires can be dirty, plugged, loose, or damaged leaking torch tips, or using inadequate operating pressures and gas flows to the torch top or putting the torch tip into molten metal.

8.  Always purge torch before each lighting to remove possible mixed gases!

9.  Check valves are designed to stop reverse flow only - not a flashback.

     
         
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