Technical
Support
Uniweld Operating Instructions
Regulators - All Models
| CAUTION
This webpage is intended to highlight
This webpage is NOT INTENDED
as an instruction
Lacy West DOES NOT
accept any responsibility
If you do not understand anything on this page or
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Definitions
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Immediate hazards which CAN result in severe injuries or death, damages, and losses. |
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Contents
of this Technical Information Sheet
General
Procedures
Before
Connecting Equipment
To
Connect the Equipment
To
Check for Leaks
To
Turn the Equipment On
To
Shut the Equipment Down
Additional
Technical Information Available
Additional Technical and Safety Information
| Compressed
Gas Association
Safety Bulletin |
Avoid
Dangerous
Reverse Flow of Gases |
Little Torch Operations Manual |
| Meco Instructions and Safety Precautions | Little Torch Hose Replacement Instructions |
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NOTICE: Throughout this publication, Dangers, Warnings and Cautions are used to alert the Technician to special instructions concerning a particular service or operation that may be hazardous if performed incorrectly or carelessly. Observe them carefully! These "Safety Alerts" alone cannot eliminate the hazards that they signal. Strict compliance to these special instructions when performing the service, plus "common sense" operation, are major accident prevention measures. OSHA 29CFR 1910.252 D xiii and xiv A states,
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Read these instructions carefully and completely before using equipment. Keep for reference. |
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We could not possibly know of and advise the service trade of all conceivable procedures by which a service might be performed and of the possible hazards and/or results of each method. We have not undertaken any such wide evaluation. Therefore, anyone who uses a service procedure and/or tool, which is not recommended by the manufacturer, first must completely satisfy themselves that neither they, the product's safety, nor the area in which the work is being performed, will be endangered by the service procedure selected. |
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DO NOT OPERATE THIS EQUIPMENT UNLESS THE USER IS FULLY TRAINED IN THE SAFE USE OF PRESSURE REDUCING REGULATORS AND THEIR RELATED COMPONENTS. The safe and effective use of this equipment depends on the Technician fully understanding and carefully following practical time-tested safety and operating instructions to prevent and avoid unnecessary painful injuries and costly property damages and losses due to improper equipment use. Use the regulator only for the gas or gases and service for which it is intended. It is against the manufacturer's warranty and liability-promises to use or sell CO2 regulators for dispensing of beer. For purging and pressure testing always use a pressure reducing regulator. USE PROPER EYE PROTECTION. NOTE: Per OSHA standards (29CFR 1910.252) a pressure reducing regulator shall be used with all compressed gas cylinders. |
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For adequate personal safety, the user must be fully aware at all times when using regulators with flame tools that the torch flame reaches almost 6000ºF and the work piece can reach high heats of almost 3000ºF, which produce flying sparks, molten metal slag, fumes, and intense light rays, all of which can be hazardous without proper precautions and protection before lighting the torch and starting work. Proper "head-to-toe" protection includes hair and head coverage, safety tempered lens eye goggles (shade 5 minimum), body coverage including gloves and shoes. Avoid wearing anything flammable or clothing that has been exposed to flammables (oil, grease, solvents, etc.). Sparks and molten materials have a way of finding the unprotected areas, so be properly prepared before starting work. |
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Adequate ventilation must be provided, especially in confined work areas to remove harmful fumes and provide an adequate air supply for the user and the equipment. For safety sake double check all the equipment for leaks BEFORE entering a confined work area. Any leak in a confined space can cause serious problems. Important: Pure oxygen will rapidly increase burning of almost any ignited material especially oil and grease and must never be allowed to saturate a confined work area. Oxy-Fuel/Vapor or Air-Fuel/Vapor concentrations in confined unventilated areas can also be hazardous and explosive if ignited. DO NOT use a torch on containers or pipes unless they are properly cleaned, purged, and vented or if vapor gas fumes are present. Flammable gases and vapors can explode if ignited by using a torch on a container or pipe line. Fuel gases have an odor; if the user smells gas DO NOT use the equipment until the source of the leak is located and stopped, and until the surrounding area is properly ventilated and safe to continue work. Some solvents and chemicals may become toxic and hazardous when heated
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CALIFORNIA PROPOSITION 65: This product, when used for welding, soldering,
brazing, cutting, and other metal working or flame processes, produces
fumes, particulates, residues, and or other by-products which contain chemicals
known to the State of California
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Never use a regulator to pressurize any tank, drum, or container above its manufacturer's recommended pressures. Be aware that regulator pressure relief devices are designed to protect the regulator only. Downstream equipment should be protected with its own pressure relief device of proper size and capacity. |
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Fire protection must be provided for the work area. The user must be fully aware of the impact of the torch flame, sparks, and molten materials on both the immediate work area and surroundings including hoses and other equipment. Sparks can fly over 35 feet. Remove all flammables where possible and carefully cover or shield anything that can possibly catch fire or explode (or both) with fireproof materials. Carefully check out the area after work is completed for places where sparks or molten material could light and smolder. Always have the proper fire fighting equipment available for immediate use. It is a good idea to have a bucket of water available in the work area at all times. A water bucket is also handy for leak testing torches and hoses, cooling work, or catching molten metal and slag. A fire watch is recommended for at least one hour after work is completed. |
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Keep hoses and everything that can burn or explode clear of sparks and hot metal. |
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Select the regulator for the proper gas service and pressures.
Cylinders
Cylinders must be secured UPRIGHT. They must have ADEQUATE GAS SUPPLY TO AVOID DANGEROUS EMPTY CYLINDER CONDITIONS WHICH CAN RESULT IN REVERSE GAS FLOW.
Always provide SAFE STORAGE - the valves must be closed when not in use or empty and always use protective caps on the stored or empty cylinders. Acetylene cylinders need to be stored in an upright position if immediate use will be required. Otherwise 24 hours in an upright (valve up) position is recommended before use. NOTE: Most cylinders should be used in the upright position. If there are any questions see the cylinder manufacturer's or equipment manufacturer's recommendations.
Cylinder outlet valves shall be inspected for cleanliness and damage before connecting to the regulator inlet. IF DAMAGED DO NOT USE.
OSHA 29CFR 1910.253 iii C states,
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Keep cylinders clear of flames, electric arcs, and other dangerous situations. |
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DO NOT store cylinders and equipment in unventilated confined spaces, closed vehicles or trunks, rooms used for habitation or near any source of heat or ignition. Gas leaks can cause a fire or explosion when ignited. |
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Regulators
Regulators must be CLEAN and OIL FREE.
The regulator inlet connections must be WRENCH-TIGHT and have NO LEAKS.
The regulator must be turned OFF before opening the cylinder valve and CLOSED after the work is completed to avoid any leaks from the cylinder.
Always OPEN the cylinder valve SLOWLY.
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Never stand in FRONT of or in BACK of the regulator when opening or closing the cylinder valve. Always stand to the side with the cylinder valve between you and the regulator. The oxygen cylinder valve should be OPENED SLOWLY and sufficiently to provide adequate flow. The fuel-gas cylinder valve should be opened a maximum of 3/4 of a turn. Where a special wrench is required it should be left in position on the stem of the valve while the cylinder is in use so that the fuel-gas flow can be quickly turned off in case of an emergency. To ADJUST the REGULATOR turn the PRESSURE ADJUSTING SCREW CLOCKWISE (to the right) to INCREASE the pressure and COUNTER-CLOCKWISE (to the left) to DECREASE the pressure and turn OFF the regulator. |
1. Attach the inlet connection nut to the cylinder valve - make sure the threads engage properly - to prevent leaks tighten securely with a wrench, but do not use excessive force - it can damage the nut and the valve threads.
NOTE: (Uniweld CO2 inlet connections use an O-ring seal, not a fiber washer).
2. Turn the pressure adjusting screw counter-clockwise (to the left) until tension is fully released to shutoff the regulator.
NOTE: The regulator should always be shut off
when not in use - this helps avoid gas loss if the cylinder or equipment
valves leak or are not shut off properly.
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DO NOT try to exceed the maximum pressure psig rating of the regulator or the gauges. The gauge mechanisms can be damaged. DO NOT use acetylene over 15 psig. Turn the regulator adjusting screw clockwise (to the right) for the proper delivery pressure. EXAMPLE: 125 psig rated delivery pressure regulator uses a 200 psig gauge and a 4000 psig gauge for 3000 psig maximum inlet rating at 125ºF. This provides a safety factor for the pressure gauge. |
Hoses
Before use examine the hose for damage such as cuts, nicks, abrasions, pin holes, etc.
Always connect the hose WRENCH-TIGHT to the regulator outlet.
Select the proper hose for the service and pressure required.
NOTE: Blow out new or used hose with 5 psig from the regulators BEFORE connecting to the downstream service (vent gases safely).
Check the connection for leaks using a proper leak testing solution.
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AT NO TIME should the user exceed the manufacturer's recommended pressure setting or the WORKING pressure of the hose. |
Pressure Relief
Device
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The regulator pressure relief device is designed to protect the regulator outlet pressure gauge - NOT DOWNSTREAM SYSTEMS. All systems must have a proper capacity pressure relief device or other suitable means of excess pressure protection included downstream of the regulator when pressurizing a closed container or any system which requires excess pressure protection to avoid personal injury and equipment damage. |
Regulator Plastic
or Rubber Parts
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Regulator plastic parts such as gauge lenses and flowmeter tubes or rubber parts like diaphragms and O-rings should avoid contact with solvents. Solvents can damage these parts. |
Flowgauge and
Flowmeter Regulators
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Flowgauge regulators must have the same outlet orifice size as printed on the gauge dial and Uniweld flowmeter regulators must be preset to 50 psig to operate properly. All flowmeters must have a properly set pressure reducing regulator between the cylinder and flowmeter. |
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DO NOT USE THE EQUIPMENT UNTIL ALL CONNECTIONS AND EQUIPMENT ARE LEAK FREE. Properly pressurize the system. To check for leaks close the cylinder valve and turn the pressure adjusting screw one turn counter-clockwise (to the left). If the high pressure gauge reading drops, there can be a leak in the cylinder valve connection or high pressure gauge connection. If the low pressure gauge drops, there can be a leak in the equipment valves, hose connections, hose, low pressure gauge connection, or check for diaphragm leak at the bonnet vent hole. Check for leaks using proper leak testing solution. If the high pressure gauge drops and at the same time the low pressure gauge rises, there is a leak in the regulator seat. DO NOT USE THE EQUIPMENT UNTIL THERE ARE NO LEAKS IN THE SYSTEM. |
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The regulator must be repaired by Uniweld or a Uniweld Authorized repair station, using Uniweld parts. Special technical training is required to service or repair cutting, welding, and ancillary equipment. NOTE: Per OSHA standards (29CFR 1910.252) only properly instructed skilled personnel shall perform repairs on regulators. |
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Turn on the cylinder valve properly. Adjust the regulator to meet the specifications of the downstream equipment used. Do not exceed the manufacturer's recommended pressure settings. Now the user is ready to operate downstream equipment.
In flow condition if the pressure drop is too great, the user may want to increase the pressure by turning the pressure adjusting screw clockwise (to the right) to the manufacturer's recommended pressure setting for that piece of equipment.
AT NO TIME should the user exceed the manufacturer's recommended pressure setting or the WORKING pressure of the hose.
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After work is completed :
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| Compressed
Gas Association
Safety Bulletin |
Avoid
Dangerous
Reverse Flow of Gases |
Little Torch Operations Manual |
| Meco Instructions and Safety Precautions | Little Torch Hose Replacement Instructions |
|
|
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Lacy West Supplies Ltd.
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